Industrial Metaverse Solutions

Industrial metaverse is a virtual platform that enables large industrial companies with technologically complex operational processes and high volume production to create digital twins of their factories, plants, and other physical assets. These digital twins can be used for a wide range of applications, including training and simulation, product design and development, and remote collaboration and maintenance.

Industrial Metaverse Solutions

Industrial metaverse is a virtual platform that enables large industrial companies with technologically complex operational processes and high volume production to create digital twins of their factories, plants, and other physical assets. These digital twins can be used for a wide range of applications, including training and simulation, product design and development, and remote collaboration and maintenance.

WHY TO USE METAVERSE

Actions in the Metaverse
Simulate processes
Planning workspace, layouts
Generate synthetic data
Analyze and predict the outcome
Training
Visualize that doesn’t exist
Actual factory implemented results that get you:
Downtime reduction
More productivity
Higher profit
More output
Higher and better controlled quality
Lower cost/higher efficiency
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METAVERSE IS THE MOST EFFECTIVE IN

PRODUCTION MANUFACTURING

Machinery vehicles
Planes
Vessels
Parts
Food
Goods

SERVICE / RESOURCE PROVIDING

Water
Gas
Electricity
Oil
Petrol
Packing
Sorting
Delivering
Retail (Storing/Logistics)

CONSTRUCTION

Buildings
Facilities Management
(hotels, Stadiums etc)
Site Planning

SMART CITY

City Planner
One Frame for Smart Analytics
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5 EFFECTS OF THE INDUSTRIAL METAVERSE

1. Quicker, cheaper and safer staff training

Businesses are considering deploying VR training as a first step in educating new staff, particularly in industrial or other heavy sector contexts.

VR training is the most effective when the training in the real world is:

  • Dangerous
  • Impossible
  • Counterproductive
  • Expensive or rare

2. Improvements can be discovered through simulations prior to practical deployments

BMW used simulation for six months at a new factory, constructing virtual automobiles on a one-to-one scale within the metaverse before deploying the final layout for the factory.

Based on the simulation results, the corporation revised around 30% of the design from the original over the course of six months

3. AR/VR can be used to repair equipment on the job

Rather than bringing someone from one country to another, workers should be able to use VR and mixed reality to provide remote help.

This technology is said to occasionally upset field staff since it acts like Big Brother.

4. Virtual global product design collaboration

Engineers could collaborate on designs in conference rooms when everyone was in the office, but now that everyone was working from home, they needed a new solution. With virtual reality, design engineers from all around the world can cooperate remotely to build a complete design.

5. Creating tangible objects from virtual concepts; converting physical items into digital assets

The transition from the physical to the virtual world will present various benefits for manufacturers

  1. Digital assets can be stored, accessed, and shared easily, reducing the time and effort required for manual handling and transfer of information
  2. Digital assets can be analyzed and tested virtually, reducing the risk of defects and improving the overall quality of products
  3. By reducing the need for physical prototypes and testing, manufacturers can save on material and labor costs, leading to increased profitability
  4. Digital assets can be easily modified to meet specific customer requirements, increasing the ability to offer customized products and services
  5. Converting physical items into digital assets results in the creation of a centralized database that can be easily accessed and updated, improving data management and analysis
  6. Digital assets can be used to create immersive and interactive product demonstrations, providing a competitive edge in marketing and sales efforts
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THREE STEPS TO GET TO THE INDUSTRIAL METAVERSE

Step 1

Digitalization of the physical assets

Step 2

Integration data from production facilities to digital twin and processes simulation

Step 3

Robotic and digital workers training, integration of digital world data to real facilities

Use Cases

Project: Maintenance​ And Operation​ Of A Wastewater Treatment Plants​

Dubai Municipality Wastewater Treatment Plants

ABOUT

  • The two largest water treatment plants in Dubai under the management of the Municipality
  • One of the plants has a rated capacity of 675,000 m³ of water per day
  • The management of the plants focuses on quality staff training before carrying out dangerous work and never stops to improve occupational safety culture

GOALS

Digital twin of the wastewaters treatment plant has full processes simulation, based on the mathematical model of turbines, filters, pumps etc. Solution has VR training module that allow to train workers in safe digital environment without taking risk to have injury. As well as savings in maintenance costs and operation reducing the emergency downtime of equipment and the treatment process in a way that is reflected in the quantity and quality of treated water.

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Project: Industrial metaverse of IMI – the largest shipyard in MENA

ABOUT

One of the largest shipyard in MENA region, one of the largest in the world, with area space more than 5 sq km been able to produce and repair Vessels, OSVs and Offshore Jack Up Rigs. Industrial Metaverse was designed to centralize data visualization in one interface, make sales and marketing processes easier, optimize cargo storing and navigation system and many more.

GOALS

  • Demonstrate the whole shipyard on different events instead of using shipyard physical models
  • Create a visual bulky cargo management system and synchronizing it with IMI navigation system in real time to avoid time losses on logistics inside the shipyard
  • Integrate IoT platform into digital twin
  • Simulate main operational processes with real world data to understand outputs, reload timing, predict the downtime
  • HSE visualization layer – to train staff members by demonstration hazards in each area, PPE and access that is needed for each area and evacuation plan
  • Management analytics module
WATCH

Project: VR simulator Routine switching of the 6 kV switchgear

ABOUT

One of the largest nitrogen fertilizer producers in the world

The holding is the leading producer of ammonium nitrate and one of the top ammonia, urea, and nitrogen fertilizer producers

GOALS

  • ensure an uninterrupted power supply to the manufacturing facility
  • predict and avoid Incorrect electrical equipment operation that may cause accidents and emergency shutdown
WATCH

Project: VR simulator Work at height and load lifting

ABOUT

GENERAL CONTRACTOR FOR GAS PROCESSING PLANT CONSTRUCTION

Leading center for design, supply, logistics, and construction management and a top petrochemical company

Gas processing plant in the Far East

  • One of the world’s largest natural gas processing facilities
  • Management focuses on occupational health and safety measures in the course of construction and maintenance of the facility

GOALS

Find a training solution for reducing injuries when working at heights and lifting operations, a compact and user-friendly instrument for testing knowledge and training workers in the field

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